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Chemical Hygiene and Safety Program Manager
EHS Division
End Brief

Title:

Chemical Hygiene and Safety Plan

Publication date:

12/13/2013

Effective date:

12/13/2013

...

Role

Responsibility

Division directors

Division directors must ensure that:

  • Division activities involving hazardous materials are conducted within the safety envelope and the scope of work identified in the Division Safety Plans as required by Integrated Environment, Safety, & Health Management Plan – Integrated Safety Management (ISM) System (PUB-3140).
  • Resources are provided to line managers to identify, evaluate, and control chemical hazards associated with existing and proposed work performed within their division to ensure that ES&H programs can be integrated into day-to-day operations. This extends throughout the period of occupancy and when vacating or transferring Laboratory space.
  • ES&H concerns reported by their employees are addressed.
  • Accidents are thoroughly investigated and corrective action is taken to prevent recurrence.
  • Violations of codes and safety standards identified by reviews or inspections are corrected in a timely manner.

Supervisors, managers, and work leads

Supervisors, managers, and work leads are required to:

  • Integrate ES&H programs into resource planning, funding, prioritizing, planning, scheduling, and implementation of work conducted under their purview.
  • Inform employees, contractors, students, and visitors about Berkeley Lab's EHS policies and procedures, and ensure that they are aware of the existence and availability of chemical hazard information and resources.
  • Follow the ES&H Manual Safe Work Authorizations program to identify the hazards present in the work area and establish the necessary controls.
  • Ensure that Activity Hazard Documents (AHDs) are completed for applicable operations.
  • Ensure that employees complete a Job Hazards Analysis (JHA) and complete all required training.
  • Provide specific training on the hazards and safety precautions related to each employee's assigned work.
  • Ensure that exposure assessments are performed to identify chemical hazards and to select engineering controls and personal protective equipment.
  • Re-evaluate PPE requirement whenever the work or the physical layout changes.
  • Ensure that equipment and chemical containers are adequately labeled.
  • Coordinate with the area safety leader to assure that the hazards associated with their operations are reflected in the entrance placard.
  • Delineating reduced protection areas and food areas.
  • Post work areas with a caution placard that depicts the hazards in the area.
  • Ensure that Material Safety Data Sheets are provided to personnel upon request.
  • Review applicable Lessons Learned information about chemicals prior to their procurement and use. This information is available from the EHS Lessons Learned Web page, and is automatically distributed to individuals based on how they answer their Job Hazards Analysis.
  • Substitute chemicals with materials of lower hazard when practical.
  • Limit the amount of hazardous materials procured, used, and stored to the minimum required.
  • Maintain a current chemical inventory of the hazardous materials stored in the work area by using the Chemical Management System.
  • Use the Hazard Management System (HMS) Database and update it regularly to identify locations where hazardous materials are used.
  • Be aware of and approve the procurement of hazardous materials for use in the work area.
  • Comply with Procurement & Property Management Department purchasing policies regarding the prohibitions/controls on restricted items.
  • Adhere to Transportation guidelines regarding moving and transporting hazardous materials.
  • Investigate accidents and near-misses involving hazardous materials.
  • Ensure that corrective actions identified from accident investigations and laboratory/shop inspections are implemented.
  • Anchor
    Assure
    Assure
    Ensure that hazards in all laboratory and shop spaces are controlled. This extends throughout the period of occupancy and when vacating laboratory and shop space. When vacating an area, all hazardous materials must be removed, transferred to new ownership, or properly disposed of. Work areas must be cleaned prior to transfer of ownership. Additional guidance on transfer of ownership may be found in the CHSP Program, Work Process U, Decommissioning Equipment, Buildings, Laboratories and Shop Spaces.
  • Ensure that hazardous waste is handled in accordance with the ES&H Manual Waste Management program.

Area safety leaders

An area safety leader is the individual assigned by the division controlling the technical area to coordinate safety issues within the area. The area safety leader will coordinate with supervisors, managers, and work leads to assure that the hazards associated with their operations are reflected in the entrance placard.

Employees, Workers, subcontractors, and affiliates

For purposes of safety, Berkeley Lab does not distinguish between career employees, subcontractors, and affiliates. All personnel are required to:

  • Work safely by observing safety standards, guidelines, and procedures, and by using good judgment based on training and expertise.
  • Know and comply with the personal protective equipment (PPE) requirements for technical areas, including the locations and limitations of reduced protection areas and food areas.
  • Comply with the applicable PPE requirements.
  • Inform others in the area of these requirements.
  • Immediately report unsafe conditions or injuries to work leads in accordance with the ES&H Manual program, General ES&H Requirements, Responsibilities, and Work Practices.
  • Be familiar with and follow emergency procedures.
  • Complete a Job Hazards Analysis, follow the required controls, and attend required training.

Environment/Health/Safety (EHS) Division

The EHS Division is responsible for providing support and guidance for the development and implementation of the CHSP.
The EHS Division will:

  • Provide the resources necessary for planning, developing, and implementing the CHSP.
  • Provide administrative support for managing EHS training and information programs.
  • Provide guidance to line managers for maintaining chemical inventories.
  • Maintain the sitewide Chemical Management System.
  • Maintain the Hazard Management System (HMS) Database.

EHS Chemical Hygiene and Safety Program Manager

The EHS Chemical Hygiene and Safety Program Manager will:

EHS industrial hygienists

EHS industrial hygienists will:

  • Support the Chemical Hygiene and Safety Program Manager in implementing the provisions of this plan.
  • Assist work leads in performing and documenting hazard assessments for existing and planned operations, including Laboratory moves and decommissioning.
  • Provide guidance for establishing administrative, work practice, personal protective equipment, and engineering controls. This includes writing hazard assessments for respirator protection and providing input for Activity Hazard Documents.
  • Serve as subject matter experts and serve as program managers in their assigned areas.
  • Perform and document exposure monitoring to determine employee exposures to hazardous materials and to evaluate the adequacy of controls. This includes notifying affected employees of monitoring results.
  • Review the procurement and use of restricted items and other hazardous materials to assist work leads in developing controls.
  • Provide Health Services with employee exposure monitoring data and medical referrals.
  • Upon request, assist line managers in developing and providing hazard-specific training.
  • Carry out the Mercury Thermometer Exchange Program.

EHS Health Services

EHS Health Services will provide:

  • Medical consultation and examinations for individuals who are exposed or potentially exposed to hazardous materials
  • Consultation to women of child-bearing age with respect to reproductive toxins

Fire Department

The Fire Department will:

  • Respond to spills and other emergencies involving hazardous materials.
  • Provide Fire Extinguisher Training (EHS0520, EHS0522, and EHS0531).

EHS Waste Management Group

  • Assists Transportation Services by transporting previously opened containers of hazardous materials.
  • Removes time-sensitive materials (such as peroxide-forming chemicals) from work areas upon request and ensures that they are tested and disposed of properly.

EHS Occupational Safety Group

  • Establishes processes so that the following hazard communication information is conveyed to construction and non-construction subcontractors:
    • The Berkeley Lab hazard communication program is described in The CHSP.
    • The CHSP describes the Laboratory's hazardous material labeling system and links to its Material Safety Data Sheet database.
    • The CHSP may be accessed from the Laboratory's A-Z Index.
      Anchor
      training
      training

EHS Training Group

Safety Review Committee

The Safety Review Committee reports to and advises the Associate Laboratory Director for Operations on matters of environment, safety, and health. In this capacity, the Committee acts as a resource to the EHS Division Director by reviewing and recommending methods and/or policies addressing special safety issues.

Procurement & Property Management Department

The Procurement Department will:

  • Maintain a Restricted Items List and a Procurement Item Categories List in consultation with the EHS Division.
  • Ensure that requesters, preparers, and buyers adhere to the Laboratory's hazardous material procurement procedures.
  • Notify EHS of Restricted Item purchases.
  • Obtain EHS approval for purchases of restricted items that require EHS approval.
  • Provide the EHS Industrial Hygiene Group with hazardous material procurement reports upon request.

Facilities Division

The Facilities Division will:

  • Coordinate Laboratory demolition, construction, and renovation activities with EHS to ensure that proper design review and approval are performed and that work areas and equipment meet current requirements, specifications, standards, and codes.
  • Adhere to applicable design criteria and standards as defined by the Laboratory's ES&H Standards Set Facilities specifications, and facility installation details.
  • Coordinate with current space occupants to ensure that all chemicals, radiological material, and wastes are removed and that all visible residues are cleaned before demolition, construction, or renovation activities are initiated. Specific requirements are delineated in the CHSP Program Work Process U, Decommissioning and Cleaning of Laboratory Space.
  • Ensure that newly installed or refurbished laboratory control and emergency equipment (e.g., ventilation systems, detectors, shutoff devices, and emergency eyewash and safety showers) are designed, installed, commissioned, and function-tested in accordance with applicable codes and guidance provided by the EHS Division.
  • Maintain a proactive preventive maintenance program to ensure that laboratory control and emergency equipment (e.g., ventilation systems, detectors, shutoff devices, and emergency eyewash and safety showers) are in proper operating condition in accordance with applicable codes and guidance provided by the EHS Division.
  • Inform on-site construction/equipment contractors of the presence and identity of hazardous materials in their immediate work areas.
  • Notify building occupants of testing, demolition, construction, and renovation activities and their related hazards prior to initiation.
  • Provide project oversight to ensure that contractors are employing applicable ES&H controls. This includes but is not limited to ensuring that contractors:
    • Provide the Laboratory with a Health and Safety Plan for all activities conducted on site.
    • Provide the Laboratory with MSDSs for all hazardous materials brought on site. This provision must also be included in the contractor's health and safety plan.

Technical Area

Technical areas include laboratories, shops, workrooms, and similar areas where non-administrative activities are performed.  For the purpose of the Chemical Hygiene and Safety Plan, "non-administrative" refers to activities that involve a chemical hazard.  Offices and conference rooms are generally not "technical" areas. 

Transportation Services

Transportation Services will:

  • Ensure that hazardous materials are transported in accordance with federal, state, and local requirements as delineated in the ES&H Manual Transporting and Shipping Hazardous Materials program.
  • Ensure that all hazardous materials received at Berkeley Lab are safely delivered to requesters. NOTE: Time-sensitive materials such as overnight shipments that require refrigeration will be promptly delivered to recipients.
  • Transport hazardous materials associated with laboratory moves and relocations.
  • Move and relocate equipment for requesters.
  • Provide guidance to Laboratory personnel for off-site shipment of hazardous materials in accordance with Department of Transportation requirements.
  • Ensure the proper storage and handling of chemicals awaiting delivery.
  • Request guidance from EHS for items requiring special handling.
  • Ensure that contractors who provide moving or transportation services are familiar with the hazards of the materials they must handle.

 

F. Definitions/Acronyms

Term

Definition

Activity Hazard Document (AHD)

The Activity Hazard Document identifies the elevated hazards associated with higher hazard work and defines the appropriate controls associated with those elevated hazards. The AHD document is reviewed and approved by the line management responsible for the work and is stored in a secure database. Once fully approved, the AHD document serves as an authorization for those qualified and approved workers listed in the AHD. The AHD database serves as the primary tool for developing an AHD.

Anchor
ACGIH
ACGIH
American Conference of Governmental Industrial Hygienists (ACGIH)

The American Conference of Governmental Industrial Hygienists is a voluntary membership organization of professional industrial hygiene personnel in governmental or educational institutions. The ACGIH develops and publishes recommended occupational exposure limits each year called threshold limit values (TLVs) for hundreds of chemicals, physical agents, and Biological Exposure Indices (BEIs), to assess worker exposure.

American National Standards Institute (ANSI)

ANSI is a privately funded voluntary organization that develops standards for the safe design and operation of equipment and safe practices or procedures for industry.

Chemical Hygiene Officer

A person designated by the employer who is qualified, by training or experience, to provide technical guidance in the development and implementation of the provisions of the Chemical Hygiene and Safety Plan.

Chemical Hygiene Plan (CHP)

The CHP is a written program developed and implemented by the employer. The CHP sets forth procedures, equipment, personal protective equipment, and work practices that are capable of protecting employees from the health hazards presented by hazardous chemicals used in the particular workplace.

Chemical Hygiene and Safety Plan (CHSP)

The written Web-based program developed by Berkeley Lab to comply with the federal OSHA "Lab Standard." The CHSP addresses all elements of the OSHA-mandated Chemical Hygiene Plan and provides further information specific to Berkeley Lab.

Concentration

The relative amount of a given substance present when mixed with another substance(s). Concentration is often expressed as parts per million (ppm), percent, or weight per unit volume, e.g., milligrams/cubic meter (mg/m3).

U.S. Department of Transportation (DOT)

DOT is the federal agency that regulates the labeling and transportation of hazardous materials.

EHS

Berkeley Lab's Environment/Health/Safety Division

Hazard warning

The words, pictures, and symbols, or combination thereof, that appear on a label and indicate the hazards of the substance in the container

Hazardous chemical

A chemical for which there is statistically significant evidence based on at least one study conducted in accordance with established scientific principles that acute or chronic health effects may occur in exposed employees. The term "health hazard" includes chemicals that are carcinogens, toxic or highly toxic agents, reproductive toxins, irritants, corrosives, sensitizers, hepatotoxins, nephrotoxins, neurotoxins, agents that act on the hematopoietic system, and agents that damage the lungs, skin, eyes, or mucous membranes. Berkeley Lab expands this definition to include chemicals that also pose physical hazards. A chemical is a physical hazard if it has flammable, combustible, explosive, oxidizing, pyrophoric, or reactive properties, or if it is an organic peroxide or compressed gas.

Health hazards

Substances for which there is evidence, from at least one scientific study, that acute or chronic health effects may occur in exposed persons. These chemicals include carcinogens, toxic agents, reproductive toxins (mutagens and teratogens), irritants, corrosives, sensitizers, hepatotoxins, nephrotoxins, neurotoxins, agents that act on the hematopoietic system, and agents that damage the lungs, skin, eyes, or mucous membranes.

Hazardous material

Any substance or compound that has the capability of producing adverse effects on the health and safety of humans. This term is used interchangeably with hazardous chemicals.

Job Hazard Analysis (JHA)

Job Hazards Analysis requires line management to describe the scope of work for each job, determine the hazards of that work, and define the controls appropriate for those hazards. The documentation of that analysis and the assigned tasks, once fully approved by line management, serves as work authorization for the individual assigned to perform the work. The JHA document is maintained as an electronic record in the JHA database.

National Fire Protection Association (NFPA)

This organization provides information on fire protection and prevention. The NFPA 704 "Standard of the Identification of the Fire Hazards of Materials" describes a hazard warning labeling system. This system rates the hazard of a material during a fire. These hazards are divided into health, flammability, and reactivity hazards, and appear in a well-known diamond system using numerals from zero through four to indicate severity of the hazard. Zero indicates no special hazard, and four indicates severe hazard.

Occupational Safety and Health Administration (OSHA)

This government agency develops and enforces occupational safety and health standards for most industry and business in the United States.

Anchor
PEL
PEL
Permissible exposure limit (PEL)

An exposure limit that is published and enforced by OSHA as a legal standard. PEL may be either a time weighted average (TWA) exposure limit (8 hours), a 15-minute short-term exposure limit (STEL), or a ceiling (C). The PELs are found in Tables Z-1, Z-2, or Z-3 of OSHA regulations 1910.1000. (See also TLV). "SKIN" notation: This designation sometimes appears alongside a TLV or PEL. It refers to the possibility of absorption of the particular chemical through the skin and eyes. Thus, protection of large surface areas of skin should be considered to prevent skin absorption so that the TLV is not invalidated.

Personal protective equipment (PPE)

Any devices or clothing worn by the worker to protect against hazards in the environment. Examples are respirators, gloves, and chemical splash goggles.

Respirator

A device that is designed to protect the wearer from inhaling harmful contaminants.

Safety line managers/management

Supervisors, managers, and work leads are part of the safety line management chain, from each worker to the Laboratory Director. Supervisors and managers are part of the formal management chain, and they have the responsibility for adhering to all EHS policies and safe work practices. Work leads (who may be non-management) derive authority from formal Laboratory managers and/or supervisors to ensure that day-to-day work, operations, and activities in their assigned area(s) and activities are conducted safely and within established work authorizations. Supervisors, managers, and work leads are collectively referred to as "safety line managers."

Short-term exposure limit (STEL)

Represented as STEL or TLV-STEL, this is the maximum concentration to which workers can be exposed for a short period of time (15 minutes), for only four times throughout the day, and with at least one hour between exposures. In addition, the daily TLV-TWA must not be exceeded.

Technical area

Technical areas generally include laboratories, shops, workrooms, and similar areas. Offices, conference rooms, food preparation, and consumption areas such as the cafeteria, kitchenettes, and break rooms are generally not technical areas.

Anchor
TLV
TLV
Threshold limit value  (TLV)

Airborne concentrations, devised by the ACGIH, of substances that represent conditions under which it is believed that nearly all workers may be exposed to day after day with no adverse effect. TLVs are advisory exposure guidelines, not legal standards, that are based on evidence from industrial experience, animal studies, or human studies, when they exist. There are three different types of TLVs: Time weighted average (TLV-TWA), short-term exposure limit (TLV-STEL), and ceiling (TLV-C). (See also PEL.) The notation "SKIN," which sometimes appears alongside a TLV or PEL, refers to the possibility of absorption of the particular chemical through the skin and eyes. Thus, protection of large surface areas of skin should be considered to prevent skin absorption so that the TLV is not invalidated.

Threshold limit value ceiling (TLV-C)

The maximum concentration of a toxic substance for which exposure is allowed. This limit is not to be exceeded, even momentarily. The TWA must still be observed.

Time weighted average (TWA)

The exposure limit averaged over a normal 8-hour workday or 40-hour workweek.

Work leads

Work leads (who may be non-management) derive authority from formal Laboratory managers and/or supervisors to ensure that day-to-day work, operations, and activities in their assigned area(s) and activities are conducted safely and within established work authorizations.

...

Chemical Hygiene and Safety Program Manager
EHS Division

J. Revision History

 

Date

Revision

By whom

Revision Description

Section(s) affected

Change Type

1/2/2012

0

L. McLouth

Re-write for wiki (brief)

All

Minor

12/13/2013

1

L. McLouth

Re-write for wiki (policy)

All

Minor



Remove this text after wiki tabs are set. End Policy.

DOCUMENT INFORMATION

 

Title:

Chemical Hygiene and Safety Plan

Document number

07.07.005.000

Revision number

1

Publication date:

12/13/2013

Effective date:

12/13/2013

Next review date:

12/13/2016

Policy Area:

Industrial Hygiene and Safety

RPM Section (home)

ESH

RPM Section (cross-reference)

none

Functional Division

EHS

Prior reference information (optional)

CHSP Website

...


Remove this text after wiki tabs are set. End Document Info.

ADDITIONAL INFORMATION

Title:

Chemical Hygiene and Safety Plan

Document number

07.07.005.000

Revision number

1

Publication date:

12/13/2013

Effective date:

12/13/2013

Next review date:

12/13/2016

Policy Area:

Industrial Hygiene and Safety

RPM Section (home)

ESH

RPM Section (cross-reference)

none

Functional Division

EHS

Author name/contact info

L. McLouth

 

 

Revision 0 publication date

1/2/2012

Retirement date

n/a

Prior reference information (optional)

CHSP Website

 

 

Inputs from more than one Functional Area?

No

List additional Functional Areas & contacts

 

 

 

Inputs from more than one Policy Area?

No

List additional Policy Areas & contacts

 

 

 

30-day notification needed?

No

30-day start date

n/a

30-day end date

n/a

 

 

LDAP protected?

No

 

 

Need TABL reminders?

No

Frequency

n/a

Brief reminder text:

n/a

 

 

Approval Sheet for this revision received (date)
[Note: author is responsible}

 

...